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Staff Thermal Engineer, Hypersonic Air Vehicles

andurilindustriesCosta Mesa, CA
💰 $191,000 – $275,000/yrFull-timeelectricianhandyman

Quick Summary

Staff Thermal Engineer for hypersonic air vehicles requiring 15+ years of aerospace thermal engineering experience with expertise in CFD, FEA, and high-speed flight regimes.

Skills & Keywords

Thermal analysisCFDFEAAerospace engineering

WHAT YOU'LL DO

  • Thermal design and analysis of unmanned air vehicles at conceptual, preliminary, and detailed design maturities
  • Define thermal system architectures and material selection strategies for vehicles operating in demanding flight environments
  • Thermal analysis of flight vehicles using CFD, FEA, and engineering methods
  • Material response modeling under combined thermal and mechanical loads
  • Transient thermal analysis for time-varying mission profiles
  • Ground test planning, execution, and analysis in specialized thermal test facilities
  • Flight test planning, execution, and post-flight thermal data analysis
  • Use first principles and MATLAB/Python models to inform design decisions
  • Collaborate with aerodynamics, structures, electrical, and systems engineers on integrated solutions
  • Present thermal status at formal reviews internally and with customers
  • Prepare formal documentation (specifications, test procedures, technical reports)

REQUIRED QUALIFICATIONS

  • MS or higher degree in Aerospace Engineering, Mechanical Engineering, or Applied Physics with focus on heat transfer and fluid dynamics
  • In-depth understanding of heat transfer, fluid dynamics, and high-temperature environments
  • 15+ years of experience in aerospace thermal engineering on rocket, aircraft, or missile programs
  • Experience with thermal analysis in high-speed flight regimes
  • Thermal analysis experience using CFD (STAR-CCM+, ANSYS Fluent) and/or FEA thermal solvers
  • Experience with thermal-structural coupling
  • Ground testing experience with thermal instrumentation and data acquisition
  • Strong programming skills in MATLAB, Python, or similar for tool development
  • Experience preparing formal documentation
  • CAD experience with SolidWorks or Siemens NX
  • Passion for defending the United States and her allies
  • Ability to obtain and hold a U.S. Top Secret security clearance
  • Experience with material response modeling in extreme thermal environments
  • Knowledge of material degradation and surface phenomena under demanding conditions
  • Experience with specialized thermal ground test facilities
  • Experience with chemical kinetics and finite-rate chemistry modeling
  • Flight test experience including instrumentation design and post-flight analysis
  • Experience with thermal-structural analysis codes (NASTRAN, Abaqus, ANSYS Mechanical)
  • Material characterization experience at elevated temperatures
  • Experience with manufacturing and assembly of thermal systems
  • Active U.S. security clearance
  • No Financial RequestsAnduril will never solicit payment or demand personal financial details (such as banking information, credit card numbers, or social security numbers) at any stage of our hiring process. Our legitimate recruitment is entirely free for candidates.
  • Please always verify communications Direct from Anduril: If you receive an email from one of our recruiters, it will only come from an @anduril.com address. Via Agency Partner: If contacted by a recruiting agency for an Anduril role, their email will clearly identify their agency. If you suspect any suspicious activity, please verify the agency's authenticity by reaching out to contact@anduril.com.
  • Direct from Anduril: If you receive an email from one of our recruiters, it will only come from an @anduril.com address.
  • Via Agency Partner: If contacted by a recruiting agency for an Anduril role, their email will clearly identify their agency. If you suspect any suspicious activity, please verify the agency's authenticity by reaching out to contact@anduril.com.
  • Exercise Caution with Unsolicited Outreach If you receive any communication that appears suspicious, contains grammatical errors, or makes unusual requests, do not engage. Always confirm the sender's email domain is @anduril.com before providing any personal information or clicking on links.
  • What to Do If You Suspect Fraud Should you encounter any questionable or fraudulent outreach claiming to be from Anduril, please report it immediately to contact@anduril.com. Your proactive caution is invaluable in protecting your personal information and upholding the security and trustworthiness of our recruitment efforts.

Compensation & Benefits

Total rewards package

At Anduril, we invest in our people. Our comprehensive, competitive benefits package (available at little to no cost to employees) ensures you’re supported in health, recovery, and whatever comes next. For more information, Explore Our Benefits.

Anduril is committed to maintaining the integrity of our Talent acquisition process and the security of our candidates. We've observed a rise in sophisticated phishing and fraudulent schemes where individuals impersonate Anduril representatives, luring job seekers with false interviews or job offers. These scammers often attempt to extract payment or sensitive personal information.

ABOUT THE TEAM

The Thermal Engineering team's work is essential to support our rapid innovation cycle and maintain the performance and reliability of advanced defense technologies. Thermal Engineers own the full development life cycle from conceptual design through ground testing and flight test analysis, ensuring high-performance, resilient systems that meet the demands of complex, contested environments.

Data Privacy

To view Anduril's candidate data privacy policy, please visit https://anduril.com/applicant-privacy-notice/.

By submitting your application, you consent to Anduril Industries using a third-party service provider to conduct pre-employment risk, integrity, and due diligence screening and assessing potential risks as part of your application process. This third-party service provider provides risk-intelligence services that may include analysis of sanctions and watchlists, adverse media, public-record information, and other lawful open-source or commercial data sources. This third-party service provider does not act as a consumer reporting agency. Use of this provider helps to ensure compliance with applicable laws and protect technology, intellectual property, and organizational security.

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Staff Thermal Engineer, Hypersonic Air Vehicles at andurilindustries | Qiggz